Automatic Terminal Lugs Assemble Machines

Overview

Automatic terminal lug assembly machine is a kind of custom assembly terminal lug machine, including insulated ring terminal lug, insulated spade terminal lug, insulated pin terminal lug, insulated blade terminal lug and so on.

Change the economy, speed and flexibility of your manufacturing.

Technical Parameters

project Technical parameters
models YE-1B YE-2B YE-4B
The power supply voltage 220v 50Hz
The external air pressure 0.6-0.8MPa
Processing speed Production of 80-120 per minute
The motor power 400W
Processing range 22-16 AWG 16-14 AWG 12-10 AWG
Machine size/weight 1200mm*700mm*1600mm/350kg

Manufactures Description

automatic terminal lug assemble machine

Equipped with PLC computer control, automatic terminal lug assembly machine, explore a better automatic terminal lug assembly method.

During operation, when something happens, the machine will flash a red light to alarm.

The automatic terminal lug assembly machine refers to the mechanical equipment, which combines PVC sleeve and bare terminal lug of the product through tight fitting via vibrating disk.

  • Full computer controlled. PLC organize From feeding to assembling is organized by PLC. This machine adopts servo motor, running smoothly.
  • Sensors are available to monitor the feeding and assembly process, if there is any problem, it will stop automatically to protect the raw materials and machinery.
  • One person can operate multiple machines at the same time.

Terminal lug, a device attached to a conductor to allow connection to a terminal.

It provides attachment of wires or similar electrical conductors in order to establish an electrical connection, and you may need to use tools to connect the wires.

Automatic terminal lug assembly machine can make the production of terminal lug efficient, stable and automatic.

Automatic Terminal Lugs Assemble Machines

Automatic Tube Terminal Asseble Machines

Overview

An electric wire ferrule (sometimes an electrical end terminal) is a metal tube, which is crimped over stranded wire to secure the strands within a screw terminal.

Electrical insulation may be included to protect any exposed portion of the wire, which is not entirely within the screw terminal post.

Automatic tubular terminal assembly machine produces efficient, stable and automatic wire ferrules.

Technical Parameters

project Technical parameters
models YE-E03 YE-E05 YE-E75 YE-E10 YE-E15 YE-E25 YE-40 YE-60 YE-100 YE-160 YE-250 YE-350
The power supply voltage 220v 50Hz
The external air pressure 0.6-0.8MPa
Processing speed Production of 150-180 per minute Production of 120-150 per minute
The motor power 400W
Processing range #24AWG #22 AWG #20 AWG #18 AWG #16 AWG #14 AWG #12 AWG #10 AWG #7 AWG #518 AWG #4 AWG #2 AWG
Machine size/weight 1200mm*700mm*1600mm/350kg

Manufactures Description

Automatic Tube Terminal Asseble Machines

Equipped with PLC computer control, automatic tubular terminal assembly machine, explore a better approach to automate wire ferrules assembly.

The automatic tubular terminal assembly machine refers to the mechanical equipment that combines PVC sleeves and copper tubes of the product through tight fitting via vibrating disk.

  • Full computer controlled. PLC organize from feeding to assembling is organized by PLC. This machine adopts servo motor, running smoothly.
  • Sensors are available to monitor the feeding and assembly process, if there is any problem, it will stop automatically to protect the raw materials and machinery.
  • One person can operate multiple machines at the same time.

 

Broadly speaking, wire ferrules are any ring used to strengthen a shaft or bind bundles of material together.

In wiring, a wire ferrule is a small deformable metal tube, usually made out of tin plated copper.

By capturing and fixing the strands together, you can reduce the potential for conductor damage to the screw terminals.

Ferrules also ensure all the fine strands of copper make it into the connector. By using a defined pin length, you can prepare the conductor to the same length as the connector of your choice.

wire ferrule assemble machine

Automatic Cable Lug Machine

Overview

The automatic cable lug machine produces an efficient, stable, and automatic cable lug.

Cable lugs are devices used to connect cables to electrical appliances, other cables, surfaces, or mechanical devices.

The clamps that connect wires to an automotive battery are a typical example of a cable lug, as are the ends of battery jumper cables.

Technical Parameters

Performance Specifications
cable lugs size 10-50 same controller same vibration plate
70-120 same vibration plate
150-240 same controller same vibration plate

Manufactures Description

Automatic cable lug machine –It is mainly composed of an automatic stamping die, vibration plate and controller.

The controller controls automatic feeding of vibration plate and punching line cable lug of punch press.

  • The main circuit of the machine adopts imported PLC computer control work, the operation is simple, sensitive, and easy to maintain.
  • Vibration plate automatic feeding reduces the risk of operation.
  • Stamping die general can be adjusted.
  • Improve work efficiency, 30-40 only per minute.

Cable lugs are devices used to connect cables to electrical appliances, other cables, surfaces, or mechanical devices.

One end of the cable lug is usually used to connect cables, which could be soldered, welded, or crimped depending on the type.

A cable lug is sometimes referred to as a “cable connector”. The automatic cable lug machine produces an efficient, stable, and automatic cable lug.

Automatic Cable Lug Machine

Automatic Terminal Lugs Brazing Machine

Overview

Automatic terminal lug brazing machine uses vibration plate vibration to align transport terminals.

Most use methane and oxygen combustion to provide flame to dissolve the brazing wire filling terminal joints directly.

A rate of 80 to 120 times per minute is processing speed. Using a wheel clamp terminal, the highest efficiency to complete welding.

Technical Parameters

project Technical Parameters
models YE-H1 YE-H2 YE-H3
produce range 16-10 A.W.G 7-5 A.W.G 4-1 A.W.G
The power supply voltage 220 v 50 Hz
The external air pressure 0.6-0.8 MPa
Processing speed Processing times 80 to 120 times per minute Processing times 60 to 80 times per minute Processing times 50 to 60 times per minute
The motor power 200W
Machine size/weight 1400mm*700mm*1200mm+500*500*400mm/300kg

Manufactures Description

 

  • Reliable alloy feeding ensures an excellent brazing effect. Let you free from the crack issue.
  • Multi-wire gauge production in a machine multi-purpose manufacturer.
  • Quick conversion of different wire gauges.
  • Friendly operation instructions, one operator can run multiple machine manufacturers.
  • When terminals or alloys are exhausted, the machine manufacturers will stop automatically.

 

The automatic terminal lug brazing machine adopts filler metals in solid forms, such as brazing wire and brazing rod.

Brazing machines’ automatic metal application, reduces labor costs, lower reject rates, and improves product quality, without“human error”.

YE-C20 Frication Welding Machine For Bi-Metallic Lugs

Overview

The automatic friction welding machine is a general term for the welding process, which uses equipment to weld continuously without the need for continuous operation of the operator.

In factory automation, automatic friction welding machine instead of manual welding, welding according to the program, improve processing time and batch production efficiency.

  • YE-C20 friction welding machine is a hydraulic drive, semi-automatic continuous drive welding machine.
  • A wide range of welding metals, especially suitable for welding dissimilar metals. The welding surface is not easy to oxidation, microstructure (fine forging organization), and not easy to produce pores, cracks, and other defects. Usually can be compared with the strength of the base metal to form the same joint.
  • This machine has good reproducibility, stable welding quality, easy to realize automatic control of process parameters and quality.
  • Good working conditions, no environmental pollution, easy to put into the mechanical production line production. High production efficiency includes welding copper fittings, up to 300-500 pieces per hour. Low power consumption and energy-saving. No material needs to be added during welding.

Technical Parameters

Performance Specifications
Max Force Power 200 KN
Weld diameter 14mm-35mm
Rotating clamp clamping length 50mm-200mm
Clamping length of movable clamp 80mm-800mm
Slide travel 300mm
Spindle speed 560r/min
production efficiency 300-500pcs/hour
Main motor power 18.5kw
Oil pump motor power 9.5kw
Machine  size 3200mmx750mmx1350mm
Hydraulic station size 1800mmx1350mmx1600mm
Machine weight 5000kgs

Manufactures Description

frication welding machine

 

The working principle of automatic friction welding machine:

The automatic frication welding machine is the most commonly used welding equipment, it uses the heat in the mutual movement of the contact end’s workpiece.

First of all, when welding the workpieces on the round surface, one of which rotates at speed going around with the spindle, and then the other pressure begins to rub, reaching the machine’s set time, immediately stopping the rotation, while forcing more pressure on the shaft to weld.

 

Friction welding is a solid state welding process. It generates heat through mechanical friction between workpieces in relative motion, and a lateral force called upsetting is applied to plastically shift and fuse materials.

Since no melting occurs, friction welding is not a fusion welding process, but a solid state welding technique more like forge welding. Friction welding is used with metals and thermoplastics in a wide variety of aviation and automotive applications.

bi-metallic lug welding machine

YE-Z2S Automatic Pipe Tube Chamfering Machine

Overview

Equipped with a PLC control system, YE-Z2S automatic double head chamfering machine is convenient to operate, simple to maintain, fast feeding of the cylinder, synchronous clamping, double head chamfer feeding at the same time, feed speed can be adjusted according to need.

  • Manual discharging control feeding.
  • The center point is easy to adjust, and the length and size are adjusted by rack and pinion, which is accurate and stable.
  • The cutter head adopts taper type, which is easy to grind.

Technical Parameters

project Technical parameters
The power supply voltage 380v 50Hz
The external air pressure 0.6-0.8MPa
The workpiece length 40-280mm
Machining diameter pipe tube ∅5-∅30,bar tube ∅5-∅30
Processing speed Processing times 30 to 40 times per minute
The length of tolerance ±0.05mm
The motor power 0.75KW/1.1KW
Spindle speed 1400r/min.2800r/min
Feeding way Hands up/automatic bin
Processing range Suitable for all kinds of metal pipe. Inside. Outside. Two head chamfering flat bar
Machine size/weight 1220mm*800mm*1430mm/400kg

Manufactures Description

automatic chamfering machine

 

An automatic double head chamfering machine describes the finishing process of machined parts. Chamfering means to make bevels, grooves, or furrows.

Deburring is to remove any rough ridges, edges or areas from a part after molding. The conversion time to another diameter or length is relatively short.

 

This is suitable for copper tube, aluminum tube double-ends chamfering flat bar.

The chamfering unit is equipped with a variety of cutting plates, which can chamfer inside and outside the pipe and make precise flat edges.

automatic double head chamfering machine

YE-Z2 Automatic Tube Chamfering Machine

Overview

Equipped with PLC panel control, the automatic tube chamfering machine can be divided into vibration plate and manual discharging.

The feed of our YE-Z2 automatic tube chamfering machine is controlled by a vibrating plate. Various configuration possibilities allow for a variety of applications from 8 to 100mm double-end chamfering.

An optimal combination of proven state-of-the-art components results in outstanding productivity.

  • The vibration plate controls feeding.
  • The center point is easy to adjust, and the length and size are adjusted by rack and pinion, which is accurate and stable.
  • The cutter head adopts a taper type, which is easy to grind.

An automatic tube chamfering machine is a kind of pipe and bar processing method. There are many factors that can influence your choice of an automatic tube chamfering machine. For example, we offer four different models of automatic tube chamfering machines, which serve different specifications and requirements.

Technical Parameters

project Technical parameters
The power supply voltage 380v 50Hz
The external air pressure 0.6-0.8MPa
The workpiece length 8-100mm
Machining diameter  pipe tube ∅2.5-∅16,bar tube ∅2-∅6
Processing speed Processing times 30 to 40 times per minute
The length of tolerance ±0.05mm
The motor power 0.75KW/1.1KW
Spindle speed 1400r/min.2800r/min
Feeding way vibrating disk
Processing range Suitable for all kinds of metal pipe. Inside. Outside. Two head chamfering flat bar
Machine size/weight 1220mm*800mm*1600mm/395kg

Manufactures Description

chamfer machine

 

Tube length can greatly impact your automatic tube chamfering machine choice. Both long and short tubes, for example, often require specifically designed machines.

Another consideration is whether you chamfer any solid bars or non-round tubes. Some tube chamfering machines can accommodate solid bars or non-round shapes but some cannot. It is important to determine whether these features are important to your application specification.

Another thing to be aware of is the type of chamfering that can be accomplished on a given machine. All of our automatic tube chamfering machines, except for one option, can do external and internal chamfering, and optional radius (round) chamfering.

 

This equipment is suitable for double head chamfering of copper pipes, aluminum tubes, copper bar or aluminum bar. It can simultaneously chamfer inner and outer corners and end faces.

This machine can realize automatic loading, feeding and chamfering processing.

tube chamfering machine

YE-Z1S Pipe End Chamfering Machine (Double Head)

Overview

Equipped with PLC computer control, the pipe end chamfering machine can be divided into vibrating plates and manual discharging.

Our YE-Z1S pipe end chamfering machine ( double head ) is fed manually.

Various configuration possibilities allow for a variety of applications from 40 to 280 mm double-head chamfering.

  • Manual discharging control feeding.
  • Control by PLC, accurate and stable.
  • The cutter head adopts a taper type, which is easy to grind.

YE-Z1S Pipe end chamfering machine is a specially designed double-head chamfering machine. With high efficiency, and high chamfering speed, it is very easy to operate and can help you get more returns and profits.

Technical Parameters

project Technical parameters
The power supply voltage 380v 50Hz
The external air pressure 0.6-0.8MPa
The workpiece length 40-280mm
Machining diameter  pipe tube ∅5-∅30,bar tube ∅5-∅30
Processing speed Processing times 30 to 40 times per minute
The length of tolerance ±0.05mm
The motor power 0.75KW/1.1KW
Spindle speed 1400r/min.2800r/min
Feeding way Hands up/automatic  feeder
Processing range Suitable for copper and alliumin   pipe. Inside. Outside. Double size  chamfering flat bar
Machine size/weight 1220mm*800mm*1430mm/400kg

Manufactures Description

automatic double head chamfering machine

The pipe end chamfering machine consists of two chamfering units, chamfering and deburring, two terms used in part manufacturing, to describe the finishing process of a machined part.

Chamfering means to make bevels, grooves, or furrows. Deburring is to remove any rough ridges, edges or areas from a part after molding. The conversion time to another diameter or length is relatively short.

The chamfering units are equipped with various cutting plates, which can chamfer inside and outside the pipe, as well as make a precise flat edge.

Suitable for copper and aluminum tube double-end chamfering flat steel.

tube chamfering machine

YE-Z1 Double Head Automatic Tube Chamfering Machine

Overview

YE-Z1 double head automatic tube chamfering machine adopts vibration plate feeder working system, take the pipe by three pneumatic vices, hold the material with a clamp. The Servo motor system is controlled by PLC. Transmission shaft with drive the knife to chamfer. The maximum pipe diameter is 50 square mm. Length from 7 mm to 52 mm.

An optimal combination of proven state-of-the-art components leads to outstanding productivity.

  • The vibration plate controls feeding.
  • Control by PLC, accurate and stable.
  • The cutter head adopts a taper type, which is easy to grind.

Technical Parameters

project Technical parameters
The power supply voltage 380v 50Hz
The external air pressure 0.6-0.8MPa
The workpiece length 7-52mm
Machining diameter pipe tube 1.5sqmm to 300sqmm
Processing speed Processing times 30 to 40 times per minute
The length of tolerance ±0.05mm
The motor power 0.75KW/1.1KW
Spindle speed 1400r/min.2800r/min
Feeding way automatic vabition
Processing range Suitable for copper tube and alliumin tube . Inside. Outside. Two head chamfering flat bar
Machine size/weight 1220mm*800mm*1430mm/400kg

Manufactures Description

automatic chamfer machine

A double head automatic tube chamfering machine is a machine that cuts the transition edge between two sides of an object.

Chamfering is sometimes defined as a form of bevel, usually processed at a 45 degree angle between two adjacent right angles. It is often used in industry.

This machine can automatically chamfer copper and aluminum pipes with different diameters and thicknesses on both sides. Internal and external chamfer are available.

tube chamfering machine

YE-Q2 Automatic Tube Cutting Machine

Overview

Equipped with PLC computer control, the YE-Q2 automatic tube cutting machine adopts servo motor automatic feeding. Various configuration possibilities allow cutting lengths from 5mm to 6m for a variety of applications.

Metal automatic tube cutting machine is widely used in fitness equipment, construction machinery, household manufacturing, and other industries. In different applications of various shapes of pipe, higher requirements are put forward for cutting metal pipe.

  • Machinery main circuit is controlled by imported PLC computer, the operation is simple, sensitive, and convenient maintenance.
  • Automatic feeding adopts a servo motor, precision screw, and linear bearing, which cutting precision is ±03mm.
  • The counter can set the processing times, when the processing is finished it automatically stops.
  • The counter can accumulate a day’s work.
  • When the processing size changes, just change the size in the text display to work, without manual positioning or hardware positioning.

Technical Parameters

Performance Specifications
Cutting capacity ∅60mm
50*50mm
∅120mm
115*115mm
110*110mm
110*50mm
Feed length 5mm-6m no manual positioning/servo motor
Blade speeds stepless adjustment
Host motor 3.7kw,2.2kw consequent-poles double-speed
Saw HSS ∅250-400mm(10″-16”)standard ∅350
Clamping vise single
Max. clamping capacity 150mm
Cylinder feeding travel 650/single time,1300/double-time,1950/three-time
Hydraulic motor 3HP
Servo motor feeding travel uninterrupted
Servo motor feeding travel 1KW
Operation pressure 25-35KG/CM2
Standard configuration Cooling system, oil hydraulic system, adjustment, adjustment tool
Machine dimensions 2200*1400*2200mm
Total weight 1450kg

Manufactures Description

auto cutting machine

The YE-Q2 automatic tube cutting machine is a fully automatic cutting machine with a touch operation panel.

When the processing size changes, just change the size in the text display to work, without manual positioning or hardware positioning. And automatic tube cutting machine is suitable for cutting round tube, square tube, rectangular tubes, and all kinds of special-shaped tubes and bar.

●: Circular solid tube is made of copper, brass, and aluminum with a bore diameter of ∅40 mm.

■: Square solid tube is made of copper, brass, and aluminum with a diameter of 50*50 mm.

○: Circular hollow tube is made of copper, brass, and aluminum with a bore diameter of ∅120 mm.

┕: L solid tube is made of copper, brass, and aluminum with a diameter of 115*115 mm.

□: Square hollow tube is made of copper, brass, and aluminum with a diameter of 110*110 mm.

▃: Square solid tube is made of copper, brass, and aluminum with a diameter of 110*50 mm.

cut machine

YE-Q1 Automatic Tube Cutting Machine

Overview

Equipped with PLC computer control, the YE-Q1 automatic pipe cutting machine adopts servo motor automatic feeding. Various configuration possibilities allow cutting lengths from 7 mm to 100 mm for a variety of applications. An optimal combination of proven state-of-the-art components leads to outstanding production rates.

  • The main circuit of the machine adopts imported PLC computer control. Its operation is simple, sensitive, and easy maintenance.
  • Automatic feeding adopts a servo motor, precision screw, and linear bearing. The cutting precision is ± 03mm.
  • A counter can set the processing times, it automatically stops when the processing is finished.
  • The counter can accumulate a day’s work.
  • When the processing size changes, just change the size in the text display to work, without manual positioning or hardware positioning.

Technical Parameters

Specifications Performance
Cutting capacity ∅40mm
60*40mm
65*45mm
∅50mm
Feed length 1.5mm-100mm without manual positioning
Feed speed stepless adjustment
host motor 2.2 or 3kw,by the order 2.2 or 3kw
saw ∅100-200mm tungsten carbide saw blade
spindle speed 500-3200RPM or by the order 500-3200RPM
cooling 90w water mercury for cooling 90w
compressed air 0.6mpa
machine dimensions 850*1600*1600mm
total weight about 400kg

Manufactures Description

cutting machine

 

The YE-Q1 automatic pipe cutting machine is a fully automatic cutting machine with a touch operation panel. When the processing size changes, just change the size in the text display to work, without manual positioning or hardware positioning.

 

Cut pipes and bars with brass, copper, and aluminum materials.

●: Circular solid tube is made of copper, brass, and aluminum with a bore diameter of ∅40 mm.

□: Square hollow tube is made of copper, brass, and aluminum with a diameter of 60*40 mm.

▃: Square solid tube is made of copper, brass, and aluminum with a diameter of 65*45 mm.

◎: Circular hollow tube is made of copper, brass, and aluminum with a diameter of ∅50 mm.

cut machine

Automatic Pipe Cutting Machine

Overview

Various configuration possibilities allow cutting lengths from 5mm to 6m for a variety of applications. Metal automatic tube cutting machine is widely used in fitness equipment, construction machinery, household manufacturing and other industries. In different applications of various shapes of pipe, metal tube cutting process put forward higher requirements.

  • The main circuit of the machine adopts imported PLC computer control, the operation is simple, sensitive, convenient maintenance.
  • Automatic feeding adopts servo motor, precision lead screw, linear bearing, its cutting accuracy is ±03mm.
  • Counter can set the processing times, when the processing is finished it automatically stop.
  • The counter can accumulate a day’s work.
  • When the processing size changes, just change the size in the text display to work, without manual positioning or hardware positioning.

Technical Parameters

110*110mm
110*50mm
Feed length 5mm-6m no manual positioning/servo motor
blade speeds stepless adjustment
host motor 3.7kw,2.2kw consequent-poles double-speed
saw HSS ∅250-400mm(10″-16”)standard ∅350
clamping vise single
Max.clamping capacity 150mm
cylinder feeding travel 650/single time,1300/double-time,1950/three-time
hydraulic motor 3HP
servo motor feeding travel uninterrupted
servo motor feeding travel 1KW
operation pressure 25-35KG/CM2
standard configuration Cooling system,oil hydraulic system,adjustment,adjustment tool
machine dimensions 2200*1400*2200mm
total weight 1450kg

Manufactures Description

Automatic Pipe Cutting Machine

 

The YE-Q3 automatic tube cutting machine is a full automatic cutting machine with touch operation panel.

When the processing size changes, just change the size in the text display to work, without manual positioning or hardware positioning. And automatic tube cutting machine is suitable for cutting round tube, square tube, rectangular tube and all kinds of special-shaped tube and bar.

Equipped with PLC computer control, the YE-Q3 automatic pipe cutting machine adopts servo motor automatic feeding.

●: Circular solid tube is made of copper, brass and aluminum with a diameter of 40 mm.

■: Square solid tube is made of copper, brass and aluminum with a diameter of 50*50 mm.

○: Circular hollow tube is made of copper, brass and aluminum with a diameter of 120 mm.

┕: L solid tube is made of copper, brass and aluminum with a diameter of 115*115 mm.

□: Square hollow tube is made of copper, brass and aluminum with a diameter of 110*110 mm.

▃: Square solid tube is made of copper, brass and aluminum with a diameter of 110*50 mm.

Automatic Pipe Cutting Machine